Technical Overhauling & Conversion of Tile Machines
Description
WELSCH believes that a high-quality production asset is a legacy worth preserving. Our engineering team specializes in the technical overhaul and conversion of concrete roof tile machinery across all global brands, with a deep-seated focus on Braas/Redland systems.
We don't just repair; we evolve. Our process is a comprehensive optimization that elevates your existing equipment to modern, 2026 performance standards. By integrating contemporary mechatronics into proven heavy-duty frames, we transform legacy machines into high-efficiency assets designed to dominate the most demanding production targets. We don't just extend the lifecycle; we redefine the potential.
- The Pallet Drive:
- The pallet drive system serves as the mechanical heartbeat of the production line. Our precision engineering focuses on the elimination of surge and vibration through:
- Zero-Backlash Power Transmission:
- Utilizing high-tolerance sprockets and drive-train components to ensure absolute pallet positioning.
- Friction-Optimized Guidance:
- Integration of hardened steel runners (guide rails) and low-coefficient wear strips to reduce parasitic loads.
- Structural Stability:
- Ensuring the mechanical interface between the drive and the pallet flow is perfectly aligned.
- The Extrusion Head:
- Our technical focus centers on the laminar flow of concrete:
- Internal Volume Calibration:
- Optimizing internal geometry to eliminate material stagnation.
- Shaping Tool Synergy:
- Precision calibrating of the roller-to-slipper gap for maximum compaction density.
- Abrasive Path Management:
- Utilizing high-performance alloys to maintain profile integrity.
- The Cutting Table:
- The separation process requires millimetric accuracy at high velocity. Our engineering in this section prioritizes clean geometry and stability:
- Synchronized Knife Kinematics:
- High-speed actuator systems designed for a perfect vertical cut, eliminating edge burrs and maintaining the structural integrity of the green concrete.
- Pallet Stabilization:
- Engineered clamping and guidance systems that neutralize vibration during the cut, preventing micro-fractures in the tile body.
- Internal Component Durability:
- Selection of high-tensile materials for all internal moving parts to withstand the high-cycle frequency of modern production.
Our engineering philosophy is forged in the reality of the manufacturing plant floor. By mastering the internal kinematics of the pallet drive, the flow dynamics of the extrusion head, and the deceleration precision of the cutting table, we deliver solutions that directly impact your OEE through pure engineering logic. Moving beyond the simple supply of components, our primary focus remains the optimization of mechanical interfaces and the mastery of requested functions. At WELSCH, we don't just sell machines; we engineer the heartbeat of your production.
Technical Features
- Specializing in Braas/Redland system overhauls
- Elevates equipment to 2026 performance standards
- Zero-backlash power transmission
- Friction-optimized guidance with hardened steel
- Internal volume calibration for laminar concrete flow
- Synchronized knife kinematics
- High-tensile materials throughout
These products are customized solutions tailored precisely to your individual requirements. Contact us for personal consultation.
Frequently Asked Questions
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At a Glance
- Custom manufacturing
- Made in Germany
- Worldwide shipping
- Technical support